With a marvelous growth in power, refinery and industrial industry and existence of advanced technology Pipe fabrication has become a compulsion to pipe oriented industry. Every sector, whether its irrigation, fire protection & plumbing or pharmaceutical sector, for each one of them fabricated pipes have become a priority. These pipes provide a basic structural support and are also used to provide flow of solid, liquids and vapor content. Stainless steel pipe fabrication is done in accordance with different shape and sizes; they are of high tensile strength and meet the increasing demand for modular fabrication. A part from removal or repair of existing system, pipe fabrication can be looked apart from removal or repair of existing system. Along with providing a hard core safety, these tubs ensure veracity in quality.
Generally, heavy industries like chemical industries, oil industries, beverage industry and various others like them look for pipe fabrication, which provide them with suitability to manage their work. With concerns of heating, cooling and blending liquid or solid substance this fabricated pipes add an advantage. Minimum cost and long durability of fabricated pipes require no coupling. These pipes are of varied range which makes them easier in repairing and installing leak pipe joints or waste pipe leaks. With great specialized services they meet the need of the customers in the best possible way. Apart from field services as metal pipe fabrication – carbon steel, pipe hangers and supports, structural steel fabrication, skids etc.
Steel Pipes and its Uses
When you look around, you will find steel pipes everywhere. Anywhere you turn or look, you will surely find some or the either structure for which steel pipe has been used. Even you will find steel pipes that are serving their purpose under the ground.
Standard or nominal pipe sizes can be found on a pipe chart that is used throughout the industry. The Nominal Pipe Size chart, gives the actual Outside Diameter, the Nominal Outside Diameter, Wall Thickness and Weight Per Foot of each steel pipe size.
Steel pipes of are three types they are seamless steel pipe, Electric Resistance Welded Pipe and Buttweld steel pipe, and all of them differ in the way they are manufactured.
Seamless Steel Pipe: Seamless steel pipes start out as a solid round and after being heated almost to melting point, a hole is pierced through the center to create the pipe.
Electric Resistance Welded Pipe: The making process of these pipes starts out as a reel or cut-to width coil of steel, which is known as a Skelp. The Skelp is moved skillfully through a series of rollers that make it round and then as the edges come together, an electric welder makes the longitudinal seam down the length of the pipe.
Buttweld Steel Pipe: These pipes are basically made with same process as the ERW pipe, except after being rolled up, the edges are heated up and fused together to create the pipe. Larger Outside Diameter steel pipe can be made by rolling and welding pieces of steel plate into cylinders or cans and then welding them together end to end to make the pipe.
Steel pipes can be used for multipurpose. Thus, they are commonly used in many industries starting from gas to sewage. These pipes are also available in variety of shapes, sizes and designs and they can easily be customized to according to the needs of various industries and projects.
Steel is a corrosion resistant and thus is most durable and cost-effective. Because of this, these pipes can also used in areas exposed to the atmospheric condition. Given these benefits, here are some common uses of steel pipes.
- Steel pipes are generally used by construction industry as it is a practical alternative to other materials like iron.
- These pipes are popular choice in the medical field and they use them for their various purposes like medical machinery, surgical tools etc.
- Factories also use them in general as they have to ensure the safety of what they are producing. Thus, many of the industries use steel pipes from assembly lines, water treatment facilities to dairy industry and food processing.
- Steel pipes are used in construction of ships, the shipyard, oil refineries and even space stations.
Steel Pipe Fabrication Process
The process of construction of steel pipes depends on many process and materials for its completion. Steel pipes are an important element in any kind of infrastructure and commercial construction project. Steel pipe fabrication is a process which requires high degree of precision and accuracy to produce a superior quality product. These pipes are produced using only the modern techniques and equipment.
Steel pipe fabrication process involves a number of operations such as sawing, drilling and flame cutting at very high temperatures. For each of this procedure specialized machinery is required. The recent developments in steel pipe manufacturing include use of plasma cutting and laser cutting.
Structural steel elements are cut and joined using the process of welding and bolting in a way that it becomes strong enough to support both static and dynamic loads. The length of the pipe is always customized according to the requirement of the construction. Welding is a highly technical job and thus only professional and certified manufacturers can deliver a product with the required performance.